CPP EXPO: Light on traffic, heavier on product intros

CPP EXPO 2012, held last week at Cleveland’s I-X Center, brought together about 125 exhibitors — many featuring new products for the package printing and converting field. Here are just a few:

Beta LaserMike LaserSpeedBeta LaserMike’s LaserSpeed® non-contact encoder helps converters accurately and consistently measure the length and speed of product during production. The laser projects a unique pattern on the surface of the product. As the product moves, light is scattered back to the LaserSpeed unit. This information is translated into product speed and pulses are produced to determine the product length, independent of shape, color or texture. Length and speed measurements are captured with better than +0.05-percent accuracy and 0.02-percent repeatability. LaserSpeed measures up to 39,400 fpm.

MAGPOWR HEB250 brakeEngineered for general converting and corrugating applications, the new high-efficiency Maxcess MAGPOWR HEB250 pneumatic brake, has a 250-mm rotor and a sleek design built into its framework to maximize productivity. It helps reduce maintenance costs and downtime with thicker pads that last 20% longer. Greater heat dissipation ensures that the HEB runs at cooler operating temperatures, making it ideal for managing tension on larger rolls and extending pad life. Designed to be extremely safe and easy to use, the brake also integrates with other MAGPOWR tension controls and web-handling components.

DFE SteadyWeb5 tension controllerDover Flexo Electronics offered demos of  communications options for its  SteadyWeb5 tension controller.  The unit maintains set tension on a web in any zone to improve process consistency. Its Web-server option allows Ethernet communication for setup and control via connected PC or remotely from a Wi-Fi-enabled smart device. For setup and configuration, users have a choice of the controller’s standard graphic interface with a color backlit LCD and convenient scroll knob, or a communication option of serial  interfaces or Ethernet.

Tilt Lock Tip LiftsTilt-Lock Tip Lifts for roll-handling operations are either electrically or pneumatically powered and all feature ergonomically designed, handle-mounted controls for combined control of the hoist and the Tip Lift. The spring-loaded probe easily inserts into the roll-material core. Four gravity-activated teeth on the end of the probe grip the core firmly. Models are available with horizontal probes from 11 to 52 in. and vertical probes from 34 to 65.5 in. Rolls from 150 to 2,000 lbs can be lifted, turned and put into place in seconds.

Mark Andy Rotoflex VLI inspection slitter/rewinderMark Andy’s Rotoflex VLI Series inspection slitter/rewinder has been re-engineered with a new redesigned web path to improve access, set up and changeover efficiency, allow fault placement in multiple locations and easier vision system integration. The modular platform has an expandable unwind design for future configurations and applications. Human-centric common-sense controls allow instant access to primary functions for optimized operator use. All VLI models, which inspect film labels, flexible packaging and other tension-sensitive materials, run at speeds up to 950 fpm and handle unwind diameters from 30 in. to rewind diameters up to 24 in.

Finzer Roller introduced its new line of back-up brushes to replace metal anvil rolls for multi-wall bag, plastic-web and film manufacturing applications. The back-up brushes feature an extremely uniform density that presents individual strands of bristle rather than clumps or tufts. This controlled brush density allows unlimited bristle patterns from “open” to “super dense.” The lightweight brushes have quick-changeover designs with external or internal bearings, and high-temperature brushes are available.

My Thoughts:  The Cleveland edition of CPP EXPO will fast fade into memory as that anomaly between the show’s co-location with PACK EXPO and its new co-location with PRINT 13 (Sept. 8-12 at Chicago’s McCormick Place).

While organizer H.A. Bruno reports 1,200 attendees and traffic was certainly busy on the opening morning, it fell off rather quickly after that. Visitor numbers, of course, is only one measure of a show’s health. Ultimately, it comes down to how happy exhibitors were with the quality of those attending. CPP EXPO demographics listed 81% as having direct influence on their companies’ buying decisions. Twenty-nine percent were upper-management types, and 24% head engineering or R&D operations. Several exhibitors I spoke with were pleased but an equal number were not so happy.

It could be argued that Cleveland is a regional site within reasonable shouting distance of many converting businesses (and their end-user customers). But fortunately for
CPP EXPO, returning to Chicago and running next to a show likely to attract 20,000-30,000 printing-related professionals is the right move.

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Next CI meeting: From soup to nuts

Converting Influence logo beigeWith featured speakers on film technology, sustainability, packaging and nonwovens, the next meeting of Converting Influence will offer something for everyone. The spring program, set for May 17 at the Bordini Center of Fox Valley Technical College in Appleton, WI, will start off with networking and tabletop displays followed by presentations, a buffet lunch and tours of the award-winning FVTC Print Center.

Questar polyester-film rolls at Filmquest

Questar polyester-film rolls being slit at Filmquest Group, Inc. (Bolingbrook, IL)

The meeting’s panel of industry experts is headlined by John Felinski, president/CEO of Filmquest Group, Inc., (Bolingbrook, IL). Filmquest, a supplier of polyester, Nylon and OPP films, was featured on “Fox Business Manufacturing Marvels” last month. According to John, the program spotlighted Filmquest’s value-added polyester films. He will share some of the behind-the-scenes work that led to this achievement.

John will also join in a panel discussion about the latest in flexible displays that can be rolled and bent into everything from computer screens to coffee mugs and wallpaper.

Registration is a nominal $50 for members, $60 for non-members. Well worth the investment for almost a full day to catch up on new technological developments.

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My six hours at NPE2012

NPE 2012 RobotAny trade show the size of something like last week’s NPE2012 in Orlando, FL, clearly needs at least a few days to see with any real measure of thoroughness. I had a whole six hours.

While I was in town the day before to attend the ICE USA 2013 Steering Committee meeting, I had to leave by a day later to get the next issue of Converting Quarterly off to my art director and managing editor. Consequently, here’s my brief—but hopefully helpful—review of some important developments on display at NPE2012.

Dow Performance Packaging and Nordmeccanica collaborated with a joint exhibit of an adhesive lamination with high-clarity film. The outside skin of the lamination film was a blend of two Dow LLDPEs. The subskins were composed of ELITE™ 5940G polyethylene for a balance of stiffness and toughness, a Dow LLDPE for toughness in the core without optics impact, and the interior sealant was SEALUTION™ 210, the newest of Dow’s peelable sealant offerings targeted at high-clarity, easy-opening applications. The film was laminated to reverse-printed, 0.5-mil PET with new MOR-FREE™ fast-curing adhesive. No detectable amine levels are achievable in as few as two days, depending on extraction temperature and film construction, and further processing is possible within a shift, Dow says. The lamination was made on the Nordmeccanica SUPER SIMPLEX™ laminator, which is capable of 1,200-fpm speeds.

Blown-film making at NPE2012Parkinson Technologies exhibited a new Dusenbery® Converting Systems Genesis 700 slitter/rewinder. The entry-level model offers both strong value and performance.

Brückner Maschinenbau offered new line concepts for efficient, flexible production of battery-separator film, including output capacity of up to 30 million sq meters/yr, 12-30 micron film thickness, 4.2-meter-wide net film and no separate annealing tenter.

Davis-Standard displayed a variety of extrusion and converting technology geared toward energy efficiency, product versatility and maximum productivity. Among the systems: A 75-mm (3-in.) Thermatic® HS high-speed extruder for increased outputs and performance; a running compact HPE-H extruder with a direct-drive AC vector motor with fully integrated KXE-I808C inspection system for continuous flat film and sheet; and a new three-layer blown-film Vertex die technology with improved internal bubble cooling.

NDC Infrared Engineering had a new application for its Model 8000—a scanning blown-film web-gauging system to measure and control complex, multilayer products—the DLSA (Double Layflat Separation Algorithm) and the APC (Automatic Profile Control).

CMD Corp. launched its efficiency-focused bag-on-a-roll system. The Model 0864GBW Global Bag Machine and Winder give converters proven technology, simple operation, low maintenance and fast changeover.

Gloucester Engineering Co. (GEC) displayed a range of blown and cast film, sheet and foam extrusion products, including an improved 4180 bag machine. At the show, Leon, Mexico-based Grupo REYMA placed a US$6 million order for four new monolayer polypropylene sheet lines, which will go into the company’s Nogales plant.

K Show 2013 logoAs they like to say in TV-show previews, there was “All this…and more” at NPE2012, but what can one do with barely a day to cover the 1,900 exhibitors across 900,000 sq ft.

Want more plastics-extrusion technology? Stay tuned for the next installment of the K Show, set for Oct. 16-23, 2013, at the Fairgrounds in Düsseldorf, Germany.

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